New Product Cleans and Prevents Stripper Heat Exchanger Deposition Leading to Significant Cost Savings

Infinity™ PK2825 Pulp Processing Aid

GoalClean and prevent stripper heat exchanger deposition and reduce costs.

Recorded Benefits

$80k

Reduction in reoccurring maintenance costs

$60k

Monthly savings after program costs

Eliminated heat exchanger fouling

Cleaned heat exchanger on the run to reclaim heat transfer coefficient

Reduced scheduled maintenance and improved stability

GoalClean and prevent stripper heat exchanger deposition and reduce costs.

<h6>Customer Challenge</h6> <p>A Southern U.S. pulp mill producing 2850 TPD of brown pulp was having deposition issues in the stripper heat exchanger forcing the mill to change the plate and frame exchanger every 6-7 days to maintain environmental compliance and system efficiency.</p> <h6>Recommended Solution</h6> <p>Solenis proposed a treatment program comprising the application of Infinity PK2825 to the heat exchanger feed to clean up the deposition and regain system performance.</p> <h6>Results Achieved</h6> <p>Infinity PK2825 was applied to the stripped condensate going into the heat exchanger at 24 ppm to a dirty system.&nbsp; In the first month, the mill has since avoided four exchanger replacements and continues to run without issue.&nbsp; Flow and heat transfer coefficient have improved and remain in good operating ranges.&nbsp; Each heater swap was costing the mill $20K, so monthly savings are approximately $60K after program costs.</p> <p><img style="max-width: 100%; width: auto; height: auto;" src="/link/b2bbad234b2a480ea31e0c5790f63f3c.aspx" alt="" width="1970" height="1145" /></p>

Recorded Benefits

$80k

Reduction in reoccurring maintenance costs

$60k

Monthly savings after program costs

Eliminated heat exchanger fouling

Cleaned heat exchanger on the run to reclaim heat transfer coefficient

Reduced scheduled maintenance and improved stability