OPTIX™ Applied Intelligence
GoalOptimize ASA Sizing Performance and Reduce Size Usage with OPTIX Applied Intelligence
✪
no lost production from size masking events for 4+ months
15%
reduction of size usage across all grades
✪
Improved target adherence and reduced quality variation resulted in mill methodically
⬇
ASA dosage guardrails by 0.8 #/T over a 90-day period
GoalOptimize ASA Sizing Performance and Reduce Size Usage with OPTIX Applied Intelligence
<h5>Improvement Opportunity</h5> <p>Recycled packaging manufacturer had historical problems with size masking and lost production. Unpredictability of these events lead to elevated ASA usage with operations rarely adjusting size dosage.</p> <h5>Recommended Solution</h5> <p>Solenis recommended OPTIX Applied Intelligence, a multi-faceted predictive analytics package that includes real time Advanced Process Control (APC) tools. OPTIX autonomous control optimizes ASA usage and APC monitors key KPI’s, provides Root Cause Analysis, aids in process troubleshooting and dosage response. </p> <h5>Results Achieved</h5> <p>Mill operations acknowledged improved quality target adherence and process control while in autonomous operation. Real time root cause analysis and value capture reporting aided in fine tuning OPTIX predictions. Management’s confidence in OPTIX allowed mill to lower dosage guardrails to further savings potential.</p> <p><img style="max-width: 100%; width: auto; height: auto; display: block; margin-left: auto; margin-right: auto;" src="/link/9de2282b3e704ca7bb58a8c1bc5074fa.aspx" alt="" width="2010" height="695" /></p> <p> </p> <p><img style="max-width: 100%; width: auto; height: auto; display: block; margin-left: auto; margin-right: auto;" src="/link/877700ad2c6749f6850937c701efa855.aspx" alt="" width="1549" height="770" /></p> <p><img style="max-width: 35%; width: auto; height: auto; display: block; margin-left: auto; margin-right: auto;" src="/link/33233cc534b84866b47926df92a078c4.aspx" alt="" width="674" height="910" /></p>
✪
no lost production from size masking events for 4+ months
15%
reduction of size usage across all grades
✪
Improved target adherence and reduced quality variation resulted in mill methodically
⬇
ASA dosage guardrails by 0.8 #/T over a 90-day period