Solenis + NCH:<br/>Forward As One
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Rust & Corrosion Surface Treatment and Protection

Prepare, treat, and protect metal surfaces to prevent corrosion extend asset life and improve reliability across industrial operations and efficiency

Tackling Rust & Corrosion: Why Surface Treatment Matters

Surface degradation is a progressive process caused when materials react with environmental elements such as air, moisture, and contaminants, leading to corrosion and structural damage. 

If left untreated, this can result in: 

  • Equipment failure and unplanned downtime 
  • Reduced operational efficiency 
  • Increased maintenance and replacement costs 
  • Safety risks across infrastructure and machinery 

Effective surface treatment is essential to maintain performance, protect assets, and reduce long-term costs. Solenis provides advanced rust and corrosion maintenance solutions designed to stop corrosion and enhance operational efficiency.  

Where Does Rust & Corrosion Occur? 

While outdoor and marine environments are highly susceptible, rust and corrosion problems can impact any industry. A successful prevention strategy begins with identifying risk areas. Common sectors and locations include: 

  • Manufacturing & Production 
    • Freshly machined metal due to metal working liquids 
  • Rail & Transportation 
    • Trackside components 
    • Vehicles and rolling stocks 
    • Transported goods 
  • Storage 
    • Spare parts & components 
    • Tools 
    • Equipment 
  • Structures 
    • Pipes 
    • Storage tanks 
    • External fire escapes 
Take Control of Rust and Corrosion 

Across industries, from manufacturing and construction to automotive, transport, and facility maintenance, the impact of rust is well understood. However, the most effective solutions are often overlooked. 

Too often, businesses take a reactive approach, with maintenance budgets consumed by ongoing repairs instead of preventing corrosion at its source. This leads to increased costs, reduced efficiency, and avoidable downtime. 

Solenis helps shift this approach. Our specialized solutions are designed to prepare, treat, and prevent corrosion, protecting assets and improving long-term performance. 

The 3-Step Rust and Corrosion Maintenance Process 
  1. Prepare the Surface
    • Remove loose rust and contaminants. Use Solenis degreaser products to clean the surface thoroughly before beginning rust removal.
  2. Treat with Rust Removal or Conversion
    • Rust Removal – Use products like X-Rust 7 to dissolve rust from metal surfaces.
    • Rust Conversion – For surfaces where removal isn’t feasible, apply a rust conversion product like Chelade to neutralize and seal the rust.
  3. Protect for the Long Term
    • Apply a protective coating like Stay Put or Salvage 2+ to prevent rust from returning. This crucial final step in our rust and corrosion maintenance solutions ensures long-term durability. 

Common Surface Challenges We Solve

A combination of time, oxygen and water causes iron alloys to rust, leading to part failure and safety issues. 

Solution: X-Rust 7 
Patented Neutral pH rust remover. Ideal for removing rust from carbon steel, mild steel, and cast iron. 

Unsightly surface rust that spreads, causing long-term degradation. 

Solution: Chelade (Rust Conversion) 
A polymeric rust conversion product. Painted into rusty surfaces, it transforms rust into a heavy-duty primer. 

Corrosion often returns quickly after treatment, especially after using acidic removers. 

Solution: Stayput 
A high-temperature, corrosion-resistant coating in an aerosol. Prevents flash rust and protects up to 600°C. 

Rust causes microfractures, brittleness and compromises structural integrity, especially in harsh environments. 

Solution: Salvage 2+ 
Stops rust by encapsulating the structure. Contains micro glass and aluminum flakes for “double armor” protection. 

Why Choose Solenis for Surface Treatment? 
  • End-to-end solutions, from preparation to protection 
  • Proven three-step methodology for consistent results 
  • Improved reliability and reduced downtime 
  • Extended asset life and lower total cost of ownership 
  • Expert support tailored to your application 

Optimize Your Surface Treatment Strategy

Surface degradation starts small, but the impact grows quickly. Partner with Solenis to implement a proactive surface treatment program that protects your assets, improves performance, and reduces operational risk.

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